STANDARD DEVICES AND COMPONENTS

A. Feeding Unit

-    Pile tray with handle allowing manual lateral correction of the pile during production

-   German design Mabeg feeder with Non-stop feeding

-   Stream-wise feeding system with a highest speed of 135 sheets per minute

-   4 suction cups each for lifting paper, five suction cups for moving paper

-   Height and angle of suction heads are easily adjustable.

-   3 electronic safety devices preventing feeder from over ascending of feeder pile

-   Micro adjustment available for transversal position of pile table

-   Lateral blowing system enhancing paper separation

-   Precision electronic double sheet detector

-    High pile design that the maximum pile height up to1350mm

-   Covered with an anti-static stainless plate

-   4 front lays, adjust in pairs with front register control

-   The speed of the feeding belt is adjustable

-   Easy changeover of pull and push side guides simply by turning a bolt without the need of removing and replacing complete side guide

-   2 front guides with micro adjustment and the side guide is adjustable by wheel handle

-   Side and front guides are with precision photocells, which can sense dark color and plastic sheet. The sensitive is adjustable

-   Single position engagement electromagnetic clutch insures the first sheet after every re-start of machine is always fed to front lays for easy, time-saving and material-saving make ready

-   Photo-electric detector with automatic stop system on feeding table in case of paper jam

-   Separate drive controls of feeding unit and the main machine for easy make ready

-   PLC and electronic cam for timing control

B. Diecutting Unit

-   Iiijma design segmental gear system for gripper bar positioning

-   High precision 2 sides opening gripper bar design fromJapan

-   Siemens main motor controlled by Schneider inverter control

-   Micro adjustment of cutting force by worm gear driven by motor and controlled by touch screen

-   The pressure accuracy can be up to0.01mm

-   Crank shaft made of 40Cr steel

-   Machine frames made of Q235-A Steel, upper and lower platens made of QT60 ductile iron with resin coated sand with Meehanite Die Cast Iron Technology

-   Accurate positioning of Cutting chase controlled by precision photocell sensors with automatic check lock device

-   Cutting chase turn-over device

-   Overload protection device with torque limiter for the highest safety of operator and equipment

-   7 sets of gripper bars with grippers made of lightweight and durable aluminum alloy with ultra hard coat and anodized finish ensure accurate and consistent paper registering

-   After long run test and delivered in pairs, main gripper, chain fromSubaki,Japan.

-   High pressure index drive system for gripper bar positioning control

-   Special designed gripper bar lock for compensation to insure accurate paper

registering

-   Pneumatic lock-up and release of cutting chase

-   Air floating cutting plate device for easy slide in and out

-   Cutting plate with aluminous base to protect the lifetime of the cutting plates and to reduce the noise when diecutting

-   Micro adjustment of the cutting plate is available

-           Central line system for quick job changeover

C. Blanking Unit (Two Stations)

-      Holes, windows and rear-section waste are removed at station 1

-      Finished blanks are neatly stacked on a pallet at station 2

-      Remaining wastes are sent to the nonstop delivery system

-           There is a paper inserter to insert the paper into the finished blank to give a better support of the pallet

-           The blanking unit can be changed over to normal waste stripping and the diecut product can be collected in the delivery unit

D. Delivery Unit

-           Safety photo-electric devices preventing over-ascending and over-descending of delivery paper pile.

-           Adjustable depressor brush helps unloading paper from grippers and piling up paper

-           High pile design up to1200 mm

-           Automatic auxiliary belt table available for non-stop delivery

-           Feeder movement and speed control can be adjusted in the delivery unit

-      When blanking function is occupied, the remaining waste is collected by a rubbish trolley in the delivery unit. An optional press station can be supplied

E. Electric Parts, Operator Interface and Safety Detector

-           The highest speed Japanese industrial Omron PLC system

-           Schneider operator interface with touch screen

-           Omron Electronic cam switch and encoder

-           Electronic detectors, micro switched and photo-electric cells controlled by PLC on entire machine

F. Automatic Lubrication System

-           Automatic oil pump and distribution system for entire machine with preset timer

-           Lubrication oil distribution for gripper chains with individually controllable valve for each chain

G. Safety Devices and Quality Approval of Components

-           All electronic and electrical parts are CE approved

-           Overload protector for the protector and equipment

-           Gripper chain clutch for the protection of gripper bars

-           Emergency stop buttons on entire machine for quick a